All Categories

BLOG

food packaging bottle blow molding equipment making factory

February 17,2023

Food Packaging Bottle Blow Molding Equipment Manufacturing Factory


Injection blow molding is one of three primary manufacturing procedures for hollow plastic objects. A polymer is injected into a core pin and then rotated to a blow molding station where it is inflated and cooled.


Using the proper process parameters and monitoring them can assist achieve significant energy cost savings. Creating effective and efficient bottle production methods is also crucial to achieving quality requirements.

High Efficiency

Blow molding is a process of producing a hollow product by semi-moltening a tube or parison and blowing it through a mold. It is a rapidly expanding plastic processing method capable of producing a wide range of hollow goods such as bottles, jars, and other containers for a variety of uses.


Blow molds are used to create a wide range of containers produced from various types of technical plastics. These items are commonly used in the automotive sector, food packaging, and other industries.


The blow molding process's high efficiency can conserve energy and raw materials, lowering prices. The blow molding machine can also increase the end product's look and quality, as well as its yield.


Furthermore, the wall thickness control system of a jwell blow molding machine helps strengthen the product's impact rigidity. This reduces the amount of raw materials used and shortens the cooling time. It can also boost the factory's overall production profit.


Blow molding machines are classified into two types: shuttle and rotary wheel. The shuttle type is more prevalent due to its adaptability and efficiency, whereas rotary wheel blow molding machines are employed for bigger quantities and may provide a high degree of accuracy in the product's dimensions and weights.


Sidel's new SBO Universal series reduces bottle-making expenses by 20% as compared to the prior series. It is available in six variants with output rates ranging from 10 to 36 bph, has been developed over three years, and has been optimized for energy savings.


Wilmington Machinery (Booth S1118) will be displaying the Small Bottle Series, which is ideal for a variety of applications such as single-serve dairy, meals, and drinks. It boasts a novel pneumatic system that can be controlled directly from the operator interface and can create containers weighing 6-15 ounces.


Urola Solutions (Booth S5901): Urola Solutions manufactures a full line of blow molding equipment for HDPE, PP, and PET bottles in sizes ranging from 2oz to 2.5 galons. This includes wheel and shuttle blow molds for a variety of application requirements, as well as internal barrier coating and linear aseptic filling equipment.

Stretch Blow Molding Machine for the Production of Pet Bottles | Schaeffler  medias

Good Performance

JWELL MACHINERY Blow molding is an efficient method for producing one-piece, hollow plastic goods such as bottles and storage containers. It also allows for the creation of unique items by allowing the use of a wide range of thermoplastic materials in the manufacturing process.


Using a high-quality blow mold is critical for producing high-quality bottles. Aside from providing the correct shape, the blow mold should also be capable of giving consistent performance in terms of material distribution. The blow mould is a crucial piece of equipment in the food packaging bottle blow molding equipment manufacturing factory, and its failure to work optimally can have a detrimental impact on the overall production process.


A firm that manufactures a range of food packaging bottles for both consumer and industrial usage required a solution to optimize the process in order to give the greatest possible quality. To achieve the greatest results, they began with a thorough evaluation of all processes.


They discovered that the heat control at the start of production was not correctly regulated, resulting in a considerable difference in quality between bottles produced during startup and those produced during a continuous run. As a result, line jams and poor label application occurred, reducing the company's line efficiency.


To solve this issue, they designed a complete process optimization program that included modifying the preform temperature and the start-up oven parameters. This resulted in significant energy savings, better bottle quality and uniformity, and boosted overall line efficiencies.


In addition, the company installed an electrical blow mould heating system, which replaced oil as a means of warming up the mold. This innovative technology provides numerous operational advantages, including improved bottle quality, processing flexibility, uptime, energy savings, and operator safety.


Finally, the company used a two-belt conveyor system to remove the moils and tails from their blow molds as they were trimmed or deflashed. This lowers the requirement for many operators on the line and reduces the possibility of contamination.


For a machine that runs at high speeds, the eject actuator must be able to withstand the kinetic energy created by the extended and retracted motions of the preform or container. The machine may fail prematurely if it lacks a strong, tough actuator.

Low Cost

Blow molding is a method of producing hollow goods such as bottles and containers by using air pressure. It is a standard process for producing plastic items and has a wide range of uses.


A pre-shaped length of molten thermoplastic called a parison is inserted into a mold during the blow molding process. After cooling, the preform is moved to a blow molding machine, where it is inflated with air and sealed at the neck.


It is a quick and simple process for making thin-walled goods like drinking cups or bottles. The method also enables manufacturers to create intricate precision components.


Injection blow molding, extrusion blow molding, and injection stretch blow molding are the three basic blow molding methods. They all make things in various shapes and sizes.


Injection blow molding has become one of the most prevalent methods of producing bottles today, thanks to advancements in automation and technology. It is also one of the least expensive solutions because it requires less human intervention and can be molded into any shape.


Many food packaging manufacturers use the blow molding process to create custom-shaped bottles for their products. This enables them to make a more unique and custom-fitting product for the customer.


Furthermore, it allows them to save money on electricity and transportation while lowering their carbon imprint. These advantages enable them to promote a sustainable environment for many years to come.


Several manufacturers are also utilizing the method to boost efficiency and profitability by boosting manufacturing capacity. This enables them to give their clients more things at a lesser price.


Another method that businesses are increasing their efficiency is by incorporating artificial intelligence into their processes. This technology assists them in lowering costs and increasing efficiencies, which can result in faster product development.


As a result, the worldwide blow molded bottles market is predicted to expand significantly in the coming years. It is expected to reach a value of US$ 144.3 billion by 2032, thanks to new technology and industry-specific goods.

Wide Application

Wide Application


Food Beverage Packaging Blow Molding Machine, Blow Molder | Bestar Machinery

Food packaging bottle blow molding JWELL machine manufacturing factory is widely utilized in the manufacturing of various types of food, chemical, and liquid packaging. Polyethylene, polyvinyl chloride, polypropylene, linear polyester, and other materials are used to make these plastic containers. Because of their great transparency and secrecy, the created goods are suited for the pharmaceutical, cosmetic, laundry, and food processing industries.


Blow molding is a one-step method that uses a pressured liquid to create bottles, jars, and other containers. It can also be used to make big containers for transporting water, oil, or anything else, such as barrels and tanks.


The use of blow molded items is growing in various industries because it provides numerous advantages such as cost-effective manufacturing and design flexibility. Blow molded products are widely used in sports equipment and other high-volume applications.


Extrusion blow molders manufacture a wide range of final plastic items, such as bottles, jars, tubes, and other containers of various forms and sizes. These products include drinking bottles, milk, peanut butter, cooking oil, shampoo, and other items.


Several organizations offer a variety of solutions to fulfill specific product needs, ranging from simple, low-cost solutions with little maintenance to sophisticated, fully automated systems. Some of these technologies are intended to reduce the volume of air required for a particular function, hence lowering operating costs and consuming less energy.


Recovering the high pressure air utilized during the blow cycle after it has been exhausted is one of the most effective ways to save energy. This can be done with either new or aftermarket equipment.


Using a high-quality lubricant on the rollers and bearings is another approach to lessen the amount of air required for a blow operation. This will help to guarantee smooth motion and minimize early wear and tear, both of which can have an impact on performance.


Furthermore, it can help to reduce the likelihood of minor glitches that could force production to halt at any time. Food packaging is a particularly demanding business, with short cycle times and stringent food safety rules.


To address this demand, Sipa, the world's largest producer of PET packaging technology, has unveiled a new machine. According to the company, its Xtreme Sincro system combines Sipa's preform compression molding technology with a stretch-blow molding unit to produce "extremely light" preforms that are up to 10% lighter than the lightest preform produced by conventional injection molding - without sacrificing any key properties.

Hot categories